Arc welding for rail structures
MIG, MAG and TIG welding, automated longitudinal welding up to 30 metres, with EN 15085-2 CL1 certificates for the aluminium and steel welding locations.
- 107 welding units
- MIG, MAG and TIG capacity
- 6 NDT methods
- VT, PT, MT, UT, RT and LT
MIG, MAG and TIG on 107 welding power sources
Manual and automated arc welding processes are used in the welding department. The aluminium and steel welding locations hold current EN 15085-2 CL1 certificates.
- Manual welding
- MIG, MAG and TIG on aluminium and steel. Argon and helium mixtures shield the aluminium and other non-ferrous welds.
- Welding power sources
- 107.
- Certified welders
- 116.
- Welding procedures
- More than 1,100 qualified welding procedure specifications (WPS).
- Welding supervision
- 10 International Welding Engineers (IWE/EWE).
- Automated longitudinal welding
- CLOOS longitudinal systems for continuous seams on structures up to 30 metres.
- Robotic welding
- CLOOS QIROX cell for repeated joints on smaller components.
- Certified welding
- EN 15085-2 CL1 at the aluminium location in Lužnice and the steel location in Kragujevac.
- EN 15085-2 CL1 certificates
- Current English EN 15085-2 CL1 certificates are available on the Quality page.
Automated longitudinal welding up to 30 metres
CLOOS longitudinal systems run continuous seams along sidewalls, roofs and underframe assemblies up to 30 metres, with the structure clamped in a dedicated welding jig for the full length of the seam. AMM designs and builds those jigs in its own engineering department.
Six non-destructive testing methods
Six methods cover the surface and the internal condition of a weld without cutting the structure.
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Visual testing (VT)
Direct and aided examination of weld surface, profile and geometry.
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Penetrant testing (PT)
Coloured penetrant draws out surface-breaking cracks and pores on aluminium and steel.
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Magnetic particle testing (MT)
Magnetic particles reveal surface and near-surface indications in ferromagnetic steel.
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Ultrasonic testing (UT)
Ultrasonic pulses locate internal discontinuities in thicker sections.
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Radiographic testing (RT)
Radiography records the internal condition of a weld as an image.
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Leak testing (LT)
Leak testing proves tightness on closed welded assemblies such as tanks.